Reinforced Cardiac Patch

Reinforced Cardiac Patch

Working with cardiac surgeons to make a regenerative cardiac patch

ETH Zurich — Soft Robotics Lab & University Hospital Zurich (USZ)2022–2025
  • Tissue Engineering
  • Additive Manufacturing
  • Clinical Translation
  • Biomaterials
Advanced Materials2025First author, cover article

The Clinical Problem

Cardiac patches are used to repair defects in the heart wall, including ventricular septal defects. Current materials, such as PTFE, Dacron, or bovine pericardium, are strong and implantable, but biologically inert. They do not integrate, degrade, or contribute to heart function, meaning they stabilise the defect without restoring tissue. While regenerative approaches aim to address this, they are not yet clinically viable and lack the mechanical robustness required for implantation.

The Approach

The core challenge was combining mechanical robustness with a viable cellular environment in a single component. A cardiac patch must withstand pressure, hold sutures, prevent bleeding, and support living cells — requirements that are difficult to achieve together. Instead of relying on a single material, we combined complementary 3D-printed components into a single implant. A 3D printed lattice provides structural support, while a mesh enables suturing and prevents bleeding. This structure can then be infiltrated with a cell-laden matrix containing cardiomyocytes, making the patch both implantable and regenerative.

Reinforced Cardiac Patch - The Approach

What We Built

Our multi-material cardiac patch combines a 3D-printed lattice, a melt-electrowritten mesh, and a cell-laden hydrogel. We demonstrated that the patch has material properties (stiffness) that match the heart and can support 3D cell growth. Furthermore, we showed that the patch can be implanted via suturing, prevents bleeding, and withstands heart contraction. We implanted the patch in a porcine model; it was sutured into a ventricular defect and withstood pressures of ~100 mmHg. The patch sealed the defect without sustained bleeding within minutes, and remained stable on a beating heart for over 90 minutes.

Reinforced Cardiac Patch - What We Built

My Role

I led the project from concept to publication, working across engineering, biology, and surgical translation. I defined the technical approach with clinical collaborators, coordinated the design and fabrication strategy, and developed the experimental pipeline. I also designed the in vivo study and supported the surgical implantation to ensure the system could be evaluated under realistic conditions. I wrote and led the publication process.

Outcomes

This work demonstrates that advanced manufacturing techniques — volumetric printing and melt electrowriting — can be used to engineer a cardiac patch that is both implantable and biologically functional. Furthermore, it demonstrates the effectiveness of microstructured materials in reinforcing soft, fragile, cell-laden materials. In the future, these fabrication techniques could be used in other regenerative medicine applications.

Reinforced Cardiac Patch - Outcomes

Related publications

  • First author
    Volumetric 3D Printing and Melt-Electrowriting to Fabricate Implantable Reinforced Cardiac Tissue Patches
    Lewis S. Jones, Hector Rodriguez Cetina Biefer, Manuel Mekkattu, Quinten Thijssen, Alessio Amicone, Anna Bock, Miriam Weisskopf, Dennis Zorndt, Debora Meier, Li Zheng, Melanie Generali, Robert K. Katzschmann, Omer Dzemali
    Advanced Materials · 2025
  • First authorPreprint
    Volumetric 3D Printing and Melt-Electrowriting to Fabricate Implantable Reinforced Cardiac Tissue Patches
    Lewis S. Jones, Hector Rodriguez Cetina Biefer, Manuel Mekkattu, Quinten Thijssen, Alessio Amicone, Anna Bock, Miriam Weisskopf, Dennis Zorndt, Debora Meier, Li Zheng, Melanie Generali, Robert Katzschmann, Omer Dzemali
    bioRxiv · 2025

Related media

MEDIA2025

Advanced Materials Cover Art

My work was selected to be the cover piece in Adv. Mater. 45/2025

MEDIA2025

Reinforced Cardiac Tissue

ETH press release video related to the reinforced cardiac patch.